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In addition to growing, harvesting, transporting, and selling grain, there is another crucial stage in the grain business—grain storage. This stage involves packing and unpacking, and for efficient and swift execution, the use of specialized equipment is required. Let’s take a closer look at the methods of grain storage, the necessary field equipment, and their various types.
The Best Grain Storage Methods in Ukraine
Today in Ukraine, three primary grain storage methods are most commonly used.
Modular and Ring Grain Storages: Agronomists with large and medium-sized farms utilize these storages, which can hold up to five thousand tons of grain. The main advantage is the quick and easy assembly. The downside is the need for ventilation systems, which require a nearby power source.
Underground Grain Storages: Used for long-term storage by small farms. Sealing protects the grain from mold fungi and insects, preserving its germination energy and viability for several years.
Grain Storage in Bags: This is a modern and the most popular method in Ukraine. The main advantage is hermetic storage of grain for an extended period, which allows farmers to avoid rushing sales, reduce elevator costs, and sell grain under the most favorable conditions.
What Equipment is Needed for Grain Storage in Bags?
Egritech offers all the necessary equipment for packaging grain in bags. To date, the company, in collaboration with British engineers, has developed the following machines:
The First Ukrainian Polymer Bag Winder, Agro Bag Winder: This machine allows you to wind up 12 bags per hour, offering unparalleled efficiency for the Ukrainian grain industry.
Grain Loader MZP-180: A high-performance loader that can handle up to 350 tons per hour. Its design ensures dense packing of grain in bags and minimizes losses during the packaging process.
Advantages of Grain Storage in Bags
The main advantage of using a machine to load grain into bags is the savings in both money and time that would otherwise be spent using alternative storage technologies. Everything takes place directly in the field; all you need to do is prepare the ground by leveling the area and removing any sharp objects that could damage the bags.
Grain stored in bags can last for up to 18 months, allowing you to sell it at your own pace, whether it’s the entire quantity stored in the bag or just a portion of it.
Considering the unstable situation in the country due to the full-scale invasion, equipment for storing grain in bags addresses two problems simultaneously:
If elevators are overcrowded or destroyed by shelling, using bags is the best cost-effective alternative for long-term grain storage on your own premises.
Such long-term storage allows you to weather export disruptions, reducing the costs of storing grain in other facilities.
Features of Grain Storage in Bags
If you have equipment for storing grain in bags, there are certain aspects of this method that you need to be aware of:
There is currently a high demand for the production of grain storage bags, which may lead to shortages in the summer and fall. It’s advisable to order and purchase bags in advance to avoid delays that could result in costs or the loss of some grain.
Grain bags are single-use containers. After unloading the grain, the bag should be disposed of.
The farmer is responsible for storing the grain in bags. At least once a week, it’s essential to inspect the bags and address any issues independently.
It is also necessary to monitor the quality of the grain. An opening is made in the bag, and a probe is used to take grain samples for quality testing. The opening is then sealed using special tape.
Bags can also be used to store last year’s grain, not just the new harvest.
The cost of storing grain in bags is approximately 15-20 hryvnias per ton per month, while storage in elevators can cost around 100 hryvnias per ton per month. This does not include additional expenses such as transportation, loading, and unloading.
Grain can be unloaded from the bags in portions, and the bags can be resealed hermetically afterward. This process does not affect the quality of the grain.
The simple design of the MZP-180 machine requires no complicated maintenance and ensures uninterrupted operation under any conditions. The MZP-180 is manufactured in-house according to modern trends—the design allows for disassembly to reduce its size for transportation, and the direct auger drive simplifies maintenance and reduces the need for consumables.
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